Advantages of Automating Welding Production
Chances are you have often thought about improving the order in the welding production. In this context, order refers not only to cleaning or updating work clothing but also to work discipline, which significantly affects production productivity. The main factors influencing efficiency are worker qualification and the human factor.
Modernization of Welding Processes
To avoid difficulties associated with these factors, new welding technologies are being introduced in production. Today, many people are aware of the existence of welding robots, but not everyone realizes their capabilities. Those who are somewhat familiar with these technologies notice that they can replace the work of several welders.
An Example from Practice
Once at the annual "Welding-Cutting" exhibition, the chief engineer of a manufacturing company approached a booth presenting robots. He inquired with great interest about the capabilities of the welding robot. Six months later, this robot began breaking records in the production where the engineer worked. Currently, this robotic complex operates in two shifts and performs about 50 programs, allowing for the launch of new products in a matter of hours.
Modern Technologies and Their Implementation
This example illustrates all the advantages of modern automated welding technologies. However, some companies still hesitate to implement such changes. The reasons often lie in a misunderstanding of the technical capabilities of robots or an underestimation of the benefits of these innovations.
Advantages of Welding Robots
- The welding robot is the most advanced welder capable of making precise movements without errors.
- It automatically adjusts the current strength and can change tools during operation.
- The machine does not suffer from fatigue, so it always performs work at a high level until the end of the shift.
- Thanks to its flexible design, the welding robot can perform more complex operations that are not available to humans.
- The robot does not require salary increases, vacations, and does not get distracted by personal problems.
Thanks to these advantages, welding robots can significantly increase production efficiency and solve many problems associated with the human factor.