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Palletizing Robots

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Palletizing Robots — What They Are and Where They Are Used

A palletizing robot is an industrial manipulator optimised for stacking boxes, bags, trays, and bottles onto transport pallets. Unlike a general-purpose 6-axis robot, a palletizer uses simplified kinematics (4–5 axes) designed for repetitive vertical moves at high payloads with a lower unit cost.

Application areas in Ukraine: food and beverage (bags 25–50 kg, cases 0.5–25 kg), construction materials (cement, tiles, blocks), chemicals (canisters, drums), agro sector (grain bags, fertilisers), and logistics distribution (EUR pallet stacking per DPALÉ pattern). When integrating with a conveyor-fed packaging line, pair with frequency converters for conveyor drive control.

How to Choose a Palletizing Robot

ModelPayload (kg)Reach (mm)AxesCycle (s)Stack height (mm)
Veichi VCP-40402100462200
Veichi VCP-80802400472400
Veichi VCP-1201202600582600
Veichi VCP-2002003100593000

1. Payload. Include end-effector weight (vacuum head + frame: 5–25 kg). VCP-40 handles cases up to 30–32 kg effective payload. VCP-200 handles 50 kg cement bags.

2. Stack height. EUR pallet + 3–5 box tiers at 200 mm each = up to 1,600–2,200 mm. Verify the robot reaches the top of the stack with at least 200 mm clearance for the end-effector.

3. Stacking patterns. The palletizer controller must support programmable layer patterns (column, brick, cross). Advanced controllers support unlimited patterns via software.

4. Conveyor interface. Verify Modbus TCP or EtherNet/IP support for communication with the conveyor PLC.

5. End-effector. Boxes: vacuum cup array. Bags: clamp or shovel-style effectors. The effector type determines acceptable product surface deformation.

Manufacturers in the Catalogue

Veichi VCP series — 4 SKUs for 40–200 kg with full Veichi ecosystem integration. Veichi Robotics catalogue. Related: 6-axis robots, SCARA robots.

Palletizers by Specification

Warranty and Support

12-month warranty. Packaging line integration, pattern programming, and operator training on request. We assist with full palletizing TOR: product analysis, effector selection, cycle time calculation, and conveyor drive specification. Delivery via Nova Poshta or freight carrier.

Frequently Asked Questions

What is the maximum payload for palletizing robots?

The Veichi VCP series covers 40–200 kg. For payloads above 200 kg, consider KUKA KR QUANTEC or ABB IRB 7600 models rated up to 500 kg. Contact us for a tailored recommendation.

How many pallets per hour can a palletizing robot stack?

A standard EUR pallet holds 12–16 boxes in 3–4 tiers. At a 6–7 s cycle (VCP-40/80): 8–10 pallets/hour. At a 9 s cycle (VCP-200 with heavy bags): 5–7 pallets/hour.

Can a palletizer serve two conveyor lines simultaneously?

Yes. Most palletizers support a 2-in, 2-out configuration. The controller switches between positions on pallet-full signal or PLC trigger.

How is ROI calculated for a palletizing robot?

1 palletizing operator costs UAH 18,000–25,000/month plus payroll taxes. VCP-40 starts at ,000–40,000 USD. At two-shift operation, payback is 18–30 months. Ukraine's 2024–2026 labour shortage pushes actual ROI above the modelled figure.