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Frequency converters 250.0 kW

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250 kW Variable Frequency Drives — Heavy Industrial Applications

A 250 kW variable frequency drive (VFD) controls asynchronous and synchronous electric motors in the most power-intensive industrial processes. Input voltage: three-phase 3×380 V (±15%), rated output current: 450–480 A, short-term overload capacity: 150% for 60 s. The full range of VFDs from 0.4 to 500 kW is available on the variable frequency drives (VFD) category page.

Applications for 250 kW Drives

250 kW drives are selected for heavy-duty industrial equipment where smooth starting, precise speed regulation and energy recovery are critical:

  • Pumping stations — main water-supply and sewage pumps, reverse osmosis high-pressure pumps, fire-protection pumps. Variable-speed regulation saves up to 50% of consumed electricity compared to throttle control.
  • Fans and blowers — induced-draft and forced-draft boiler fans, mine main-ventilation fans. The cubic power/speed relationship delivers maximum energy savings at this power class.
  • Compressor systems — screw and centrifugal air compressors, refrigeration compressors, process gas compressors.
  • Crane and hoisting equipment — overhead travelling cranes 32–80 t, portal cranes, mine hoists. Sensorless vector control provides load holding without rollback.
  • Mills and crushers — ball mills in cement plants, ore crushers. Fly-start functionality allows re-engagement of a spinning load without stopping.
  • Marine auxiliary machinery — sea-water pumps, auxiliary propulsion drives, roller conveyors.

250 kW VFD Models Available

Seven models with 3×380 V input from leading manufacturers are currently in stock. The table below compares key technical parameters:

ModelBrand / SeriesOutput current, AIPf max, HzEMC filter
DX100-4T2500Q Simphoenix DX100 475 IP20 1000 built-in
AC70-T3-250G/280P Veichi AC70 470 IP20 400 no
GD200A-250G/280P-4 INVT GD200A 480 IP20 400 built-in
AC310-T3-250G/280P-L Veichi AC310 470 IP20 600 option
ACQ80-01-250KW-4 ABB ACQ80 475 IP21 500 built-in
ACQ80-07-250KW-4 ABB ACQ80 475 IP21 500 built-in
FR-F840-05470-E2-60 Mitsubishi Electric FR-F840 454 IP20 590 built-in

Note. Simphoenix DX100-4T2500Q and Veichi AC70 support dual-rating mode 250/280 kW (G/P): G-mode for heavy loads with 150% overload for 60 s (conveyors, crushers), P-mode for pumps and fans at 120% overload.

How to Choose the Right 250 kW VFD

Four parameters define the correct model selection for a 250 kW motor drive:

  • Load type (G or P): P-rating (120%) is sufficient for pumps and fans; G-rating (150%) is mandatory for compressors, cranes and crushers.
  • Maximum output frequency: standard drives require 400 Hz; spindle-type applications need fmax ≥ 600 Hz (Veichi AC310, Mitsubishi FR-F840).
  • Ingress protection (IP): IP20 is adequate for clean electrical rooms; IP21 (ABB ACQ80) or an external enclosure is required for wet or dusty environments.
  • Built-in EMC filter: required on sites with electromagnetic compatibility standards (hospitals, office buildings, automated production lines).

Adjacent power ratings in the catalogue

If the motor power is close to 250 kW, browse also the adjacent power pages: 200 kW VFDs, 315 kW VFDs, 160 kW VFDs.

Warranty and support

All 250 kW VFDs in the chastotnik.ua catalogue come with the manufacturer's official warranty of 12 to 24 months. Our technical specialists help select the right model for your load type, motor parameters and installation environment. We accept orders with delivery throughout Ukraine via Nova Poshta and Ukrposhta; payment by bank transfer for companies or card for individuals.

Frequently Asked Questions

How do I correctly size a VFD for a motor?

The key parameter is the motor's rated current in amps (from the nameplate), not kilowatts. The VFD's rated current must equal or exceed the motor current. Power in kW is a secondary guide: at the same rating, an older 6-pole motor draws more current than a modern 4-pole. For heavy-start loads (crushers, high-inertia belt conveyors, screw compressors) go one frame size up. For pumps and fans no margin is needed — torque drops quadratically with speed, so the VFD never sees overload during ramp-up.

What is the difference between a VFD and a soft starter?

A soft starter limits inrush current and removes mechanical jerk; once the motor is up to speed it is either bypassed or simply holds the motor at full voltage — it cannot vary speed during operation. A VFD does both smooth starting and speed control from zero to 400–600 Hz, plus PID control of pressure or flow. The choice is straightforward: if motor speed is always constant, use a soft starter (cheaper, smaller cabinet); if any speed adjustment is needed during operation, use a VFD.

Scalar (V/f) or vector (SVC/FOC) control: which one for which load?

Scalar V/f control maintains a fixed voltage-to-frequency ratio and works well for pumps and fans (quadratic torque M∝n²) where speed regulation accuracy under load is not critical. Sensorless vector (SVC) is needed when the motor drives a conveyor, extruder, or hoist: full torque is required from as low as 3–5 Hz with a stiff speed characteristic. Closed-loop FOC with an encoder gives ±0.01% speed accuracy — used in cutting lines, winding, and lifting equipment. Most series in the catalogue (Veichi AC10/AC310, INVT GD20) include both modes in one unit; pure scalar-only models are INVT GD10 and GD200A.

Can I run a three-phase 380 V motor from a single-phase 220 V supply using a VFD?

Yes, with one important note. A single-phase input produces a three-phase output at roughly 220 V, not 380 V — that is a physics constraint, not a device limitation. The motor will deliver approximately 60–70% of its rated power due to the lower voltage. If the motor is wound for star-connection at 220 V it will run at full power. Models in our catalogue with single-phase 220 V input and three-phase output: Veichi AC10-S2, Veichi AC01-S2, INVT GD10-S2, INVT GD20-S. To drive a 380 V three-phase motor from a single-phase supply you need either a step-up transformer or a VFD with a built-in boost stage.

Which VFD brands are available and what warranty is offered?

Over 1,720 models from 14 manufacturers in stock. Largest selections: Danfoss (225 SKUs: VLT FC102/FC202/FC302), Schneider Electric (218: Altivar 12/310/320/610/650/950), Siemens (182: Sinamics G120/G130), Bosch Rexroth (159: EFC/VFC 3610/5610), INVT (138: GD10/GD20/GD200A/GD350), ABB (123: ACS355/ACS580/ACS880), Veichi (123: AC01/AC10/AC310/AC70). By sales volume 2025–2026 Veichi AC10 and AC310 lead — primarily because of their price-to-feature ratio and available Ukrainian service centre. Warranty is 12 months on all series, 24 months on Veichi AC10/AC310 and INVT GD20.

What determines the price of a VFD?

Four factors. Power: price scales roughly linearly with kW. Control type: scalar VFDs cost 15–30% less than vector models at the same power. Features: built-in PLC, Profinet/EtherCAT interface, braking chopper, EMC filter, STO certificate — each option adds to the price. Brand: Japanese and European series (Mitsubishi FR, Siemens G120, Danfoss FC302) cost more than Asian brands at the same rating. Reference prices: budget 1.5 kW — from UAH 3,500; mid-range 5.5 kW — from UAH 9,000; industrial 37 kW with Profinet — from UAH 65,000.

When is a braking resistor or input reactor required?

A braking resistor is needed when the motor brakes frequently or decelerates a high-inertia load: hoists, centrifuges, cutting lines. During regenerative braking the VFD feeds energy back into the DC bus; without a resistor the bus voltage climbs until the OV protection trips. An input reactor (line choke) is recommended for drives 22 kW and above, or when powering from a generator: it reduces capacitor inrush peaks and cuts harmonic THDi from 80–120% down to 30–40%. On sites with sensitive equipment, fit both a reactor and an EMC filter together.

The VFD shows an E.OC fault (overcurrent) — what should I do?

First localize the source. Disconnect the motor from outputs U/V/W and run the drive with no load. If the fault clears, the problem is in the motor or cable (shorted turns, a damaged cable, a damp terminal box). If E.OC persists even without a motor, the output power module (IGBT) is damaged: measure resistance between the DC+/DC- bus terminals and outputs U, V, W — zero resistance confirms a breakdown. A special case for drives above 40 kW: dried-out thermal paste under the heatsink lets the module overheat locally within milliseconds, faster than the temperature sensor can react — inspection and re-pasting fixes it.

Can I set 300 V in the parameters to give the motor more power?

No. A VFD is neither a stabilizer nor a step-up transformer — its output will never exceed the voltage coming in. For 220 V-class drives the motor rated voltage (parameter F02.05 on Veichi) is kept within ~253 V: that is the ceiling of a 230 V +10% supply, above which you risk the DC-bus capacitors. If the motor really lacks torque at low speed, the answer is not «more voltage» but the correct control mode (vector SVC instead of scalar V/f) and torque boost — not inflating the voltage figure.

There is voltage on the motor or panel housing — is it dangerous and how do I remove it?

Yes — stray voltage on the housing is both a safety issue and the reason nearby electronics (scales, controllers, sensors) misbehave. First rule: the motor ground wire must go directly to the VFD PE terminal, not to a shared building bus — otherwise high-frequency PWM currents return through «earth» and induce a potential on the housings. If you measure more than 5 V between neutral «0» and protective earth, the grounding loops must be separated. Ground the shield of signal cables (4-20 mA sensors) at one end only — at the VFD side — otherwise the shield itself becomes an antenna.