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Frequency converters 400.0 kW

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400 kW Variable Frequency Drives — Controlling Heavy Industrial Motors

Variable frequency drives (VFDs) rated at 400 kW are designed for controlling large asynchronous motors in heavy industry. Unlike low- and medium-power VFDs, the 400 kW class is applied where uncontrolled direct-on-line starting is unacceptable due to mechanical shock, grid overload, or excessive energy consumption. The full VFD catalogue covers ratings from 0.4 kW to 710 kW.

Typical Applications for 400 kW VFDs

Drives in this power class are typically installed on high-load, long-duty-cycle applications:

  • Pumping stations and water supply — primary and booster pumps at large municipal, industrial, or oil-refining facilities. Speed regulation reduces energy consumption by 30–50% compared to throttling.
  • Compressor systems — screw and centrifugal compressors in chemical, petrochemical, and metallurgical industries. Soft start eliminates water hammer and extends equipment life.
  • Large-scale HVAC and ventilation — mine ventilation, industrial exhaust systems, process cooling. Energy savings come from the cubic relationship between fan speed and power consumption.
  • Conveyors and material handling — belt conveyors in mining, port cranes, overhead travelling cranes and hoists.
  • Crushers, mills, and mixers — constant-torque loads in cement, mining, and chemical production.

400 kW VFD Models in Stock

Two models are currently available at 400 kW, offering different control approaches and built-in features:

ModelBrand / SeriesRated currentMax. freq.Built-in PLCEMC filterIP
AC310-T3-400G/450P-L Veichi AC310 750 A (G) / 800 A (P) 600 Hz Yes Option IP20
GD200A-400G-4 INVT GD200A 720 A 400 Hz No Built-in IP20

The G/P suffix in the Veichi AC310 model denotes G — constant torque (compressors, cranes, conveyors) and P — variable torque / fan-pump mode (rated up to 450 kW at lower torque demand). Both models accept 3×380 V, 50/60 Hz input.

How to Select a 400 kW VFD

When specifying a drive for a 400 kW motor, the following factors are decisive:

  • Load type: constant torque (G-rated, heavy-start drives) vs variable torque (P-rated, pumps and fans). For constant torque applications, match the drive to the motor's rated current, not rated power.
  • Maximum output frequency: 400 Hz covers the majority of applications; the 600 Hz ceiling of the Veichi AC310 enables spindle drive use cases or applications requiring elevated rotor speed.
  • Built-in PLC requirement: the Veichi AC310 includes an onboard PLC for standalone control logic, eliminating a separate controller; the INVT GD200A is designed for integration with SCADA or a higher-level automation system.
  • EMC filter: the INVT GD200A ships with an integral EMC filter, important where sensitive equipment operates nearby; the Veichi AC310 filter is available as an option.

Other Power Ratings

For adjacent power classes, see the following catalogue pages:

Warranty and Support

All 400 kW VFDs come with the manufacturer's official warranty. Free technical consultation on drive selection and motor pairing is available. Delivery across Ukraine by Nova Poshta or freight carrier by arrangement. Oversized items can be collected. Payment by cash, bank transfer (FOP, LLC, invoice).

Frequently Asked Questions

How do I correctly size a VFD for a motor?

The key parameter is the motor's rated current in amps (from the nameplate), not kilowatts. The VFD's rated current must equal or exceed the motor current. Power in kW is a secondary guide: at the same rating, an older 6-pole motor draws more current than a modern 4-pole. For heavy-start loads (crushers, high-inertia belt conveyors, screw compressors) go one frame size up. For pumps and fans no margin is needed — torque drops quadratically with speed, so the VFD never sees overload during ramp-up.

What is the difference between a VFD and a soft starter?

A soft starter limits inrush current and removes mechanical jerk; once the motor is up to speed it is either bypassed or simply holds the motor at full voltage — it cannot vary speed during operation. A VFD does both smooth starting and speed control from zero to 400–600 Hz, plus PID control of pressure or flow. The choice is straightforward: if motor speed is always constant, use a soft starter (cheaper, smaller cabinet); if any speed adjustment is needed during operation, use a VFD.

Scalar (V/f) or vector (SVC/FOC) control: which one for which load?

Scalar V/f control maintains a fixed voltage-to-frequency ratio and works well for pumps and fans (quadratic torque M∝n²) where speed regulation accuracy under load is not critical. Sensorless vector (SVC) is needed when the motor drives a conveyor, extruder, or hoist: full torque is required from as low as 3–5 Hz with a stiff speed characteristic. Closed-loop FOC with an encoder gives ±0.01% speed accuracy — used in cutting lines, winding, and lifting equipment. Most series in the catalogue (Veichi AC10/AC310, INVT GD20) include both modes in one unit; pure scalar-only models are INVT GD10 and GD200A.

Can I run a three-phase 380 V motor from a single-phase 220 V supply using a VFD?

Yes, with one important note. A single-phase input produces a three-phase output at roughly 220 V, not 380 V — that is a physics constraint, not a device limitation. The motor will deliver approximately 60–70% of its rated power due to the lower voltage. If the motor is wound for star-connection at 220 V it will run at full power. Models in our catalogue with single-phase 220 V input and three-phase output: Veichi AC10-S2, Veichi AC01-S2, INVT GD10-S2, INVT GD20-S. To drive a 380 V three-phase motor from a single-phase supply you need either a step-up transformer or a VFD with a built-in boost stage.

Which VFD brands are available and what warranty is offered?

Over 1,720 models from 14 manufacturers in stock. Largest selections: Danfoss (225 SKUs: VLT FC102/FC202/FC302), Schneider Electric (218: Altivar 12/310/320/610/650/950), Siemens (182: Sinamics G120/G130), Bosch Rexroth (159: EFC/VFC 3610/5610), INVT (138: GD10/GD20/GD200A/GD350), ABB (123: ACS355/ACS580/ACS880), Veichi (123: AC01/AC10/AC310/AC70). By sales volume 2025–2026 Veichi AC10 and AC310 lead — primarily because of their price-to-feature ratio and available Ukrainian service centre. Warranty is 12 months on all series, 24 months on Veichi AC10/AC310 and INVT GD20.

What determines the price of a VFD?

Four factors. Power: price scales roughly linearly with kW. Control type: scalar VFDs cost 15–30% less than vector models at the same power. Features: built-in PLC, Profinet/EtherCAT interface, braking chopper, EMC filter, STO certificate — each option adds to the price. Brand: Japanese and European series (Mitsubishi FR, Siemens G120, Danfoss FC302) cost more than Asian brands at the same rating. Reference prices: budget 1.5 kW — from UAH 3,500; mid-range 5.5 kW — from UAH 9,000; industrial 37 kW with Profinet — from UAH 65,000.

When is a braking resistor or input reactor required?

A braking resistor is needed when the motor brakes frequently or decelerates a high-inertia load: hoists, centrifuges, cutting lines. During regenerative braking the VFD feeds energy back into the DC bus; without a resistor the bus voltage climbs until the OV protection trips. An input reactor (line choke) is recommended for drives 22 kW and above, or when powering from a generator: it reduces capacitor inrush peaks and cuts harmonic THDi from 80–120% down to 30–40%. On sites with sensitive equipment, fit both a reactor and an EMC filter together.

The VFD shows an E.OC fault (overcurrent) — what should I do?

First localize the source. Disconnect the motor from outputs U/V/W and run the drive with no load. If the fault clears, the problem is in the motor or cable (shorted turns, a damaged cable, a damp terminal box). If E.OC persists even without a motor, the output power module (IGBT) is damaged: measure resistance between the DC+/DC- bus terminals and outputs U, V, W — zero resistance confirms a breakdown. A special case for drives above 40 kW: dried-out thermal paste under the heatsink lets the module overheat locally within milliseconds, faster than the temperature sensor can react — inspection and re-pasting fixes it.

Can I set 300 V in the parameters to give the motor more power?

No. A VFD is neither a stabilizer nor a step-up transformer — its output will never exceed the voltage coming in. For 220 V-class drives the motor rated voltage (parameter F02.05 on Veichi) is kept within ~253 V: that is the ceiling of a 230 V +10% supply, above which you risk the DC-bus capacitors. If the motor really lacks torque at low speed, the answer is not «more voltage» but the correct control mode (vector SVC instead of scalar V/f) and torque boost — not inflating the voltage figure.

There is voltage on the motor or panel housing — is it dangerous and how do I remove it?

Yes — stray voltage on the housing is both a safety issue and the reason nearby electronics (scales, controllers, sensors) misbehave. First rule: the motor ground wire must go directly to the VFD PE terminal, not to a shared building bus — otherwise high-frequency PWM currents return through «earth» and induce a potential on the housings. If you measure more than 5 V between neutral «0» and protective earth, the grounding loops must be separated. Ground the shield of signal cables (4-20 mA sensors) at one end only — at the VFD side — otherwise the shield itself becomes an antenna.