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Servo drive

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What a servo drive actually does

A servo drive is not a "beefier motor" — it is a closed-loop system: a servo motor with an encoder on the shaft plus a servo amplifier that compares the commanded position with the real one every millisecond and trims the current. A stepper motor turns "blind" by pulses. A servo motor always knows where it stands to a few thousandths of a degree and returns to the target point even if the shaft is pushed by hand.

What that buys you on the floor. Full torque from zero speed — the machine table moves under the cutter without sag. Accurate path following — interpolation across several axes at once. Dynamics: the servo motor spins up to a few thousand rpm in a fraction of a second and reverses just as fast, never loses steps and stays cool while holding. The amplifier and the motor always ship as a matched pair sized for a specific torque and load inertia — a standalone "servo motor without a drive" simply will not run.

In the catalogue the servo line is split into three order formats: servo kits (amplifier + motor + cables — the simplest start, nothing to match for compatibility), servo drives on their own (when the motor is already in place), servo motors on their own (when the drive in the cabinet is fine but the motor burned out).

Servo series and brands we keep in stock

We carry two lines for different budgets and task classes: Delta Electronics (Taiwan) for the core industrial range and Veichi (China) for the budget segment. All from the Kyiv warehouse, 24-month manufacturer warranty.

SeriesBrandTask classControl
Delta ASDA-A2Delta ElectronicsHigh-performance general purpose: machine tools, packaging, windingPulse/Direction, analog, built-in positioning
Delta ASDA-B2Delta ElectronicsBasic economy: simple feed axes that do not need a fieldbusPulse/Direction, analog
Delta ASD-MDelta ElectronicsMulti-axis: one unit drives 3 axes, axis synchronisationInternal multi-axis motion control
Veichi SD600 / SD700 / SD710VeichiBudget segment: where price matters more than a brand namePulse/Direction, analog, EtherCAT (on SD700/SD710)

Top sellers this year are the Delta ASDA-A2 (for instance the ASD-A2-1021-M 1 kW control unit for table feed) and the Veichi SD700-5R5A-EA with EtherCAT. If you already run a Delta PLC, a servo from the same platform stitches into it over SSCNET with no extra protocol converters.

Stock filters: Delta servo drives, Veichi servo drives, by power — 1.0 kW, 2.2 kW, 5.5 kW.

Servo drive vs stepper motor

A stepper motor is cheap, easy to wire and holds position without any sensor — until you give it too much load. Once you do, it skips a few steps and nobody finds out until a part comes out scrap. Torque also drops as rpm climb, the motor heats to 70-80 °C while holding, and at mid speeds it hits resonance and gets noisy.

A servo motor costs more, but the closed loop will not let it lose a single step: the amplifier sees the lag and adds current at once. Full torque holds at 3000 rpm, the motor stays almost cold while holding, runs quietly, and the dynamics are several times higher.

A stepper is fine when the load is small and predictable, speeds are moderate and the budget is tight: 3D printers, simple engravers, dosers with no hard cycle requirements. A servo is needed when there is precise positioning under varying load, a high cycle rate, on-the-fly reversals or long torque holding — that is where a stepper either stalls or burns out.

Servo drive vs VFD with vector control and an induction motor

A variable frequency drive in vector mode (sensorless or with an encoder) on an induction motor is cheaper and simpler than servo, and it is plenty where you need speed control and decent — but not extreme — accuracy: conveyors, pumps, fans, simple feed axes, mixers, extruders with a smooth ramp. We stock variable frequency drives for any power rating.

A servo drive wins where an induction motor plus VFD no longer copes: positioning to tens of microns, fast repeating cycles (hundreds to thousands per hour), synchronising several axes to each other (electronic gearing, electronic cam), holding torque at zero speed for a long time, low rotor inertia for sharp reversals. Roughly: a VFD regulates speed, a servo controls motion.

Both often live in the same machine: the VFD spins the main drive or conveyor while the servo handles the precise feed axes, cut-off or layup.

Key servo drive sizing parameters

The most common mistake is sizing a servo motor "by kilowatts" like an induction motor. A servo motor is sized by torque and inertia; the power figure follows on its own.

  • Rated and peak torque. Rated is for steady running, peak (usually 2.5-3× rated for 1-2 seconds) is for acceleration and braking. Size for the heaviest moment of the cycle, not the average.
  • Load inertia vs rotor inertia (mismatch ratio). The classic guideline is up to 10:1 for an ordinary drive; up to 30:1 is handled by the Delta ASDA-A2/A3 and Veichi SD700 with adaptive loop tuning. Beyond that the loop is hard to stabilise and the motor hums; a gearbox is added, which divides the reflected inertia by the square of the gear ratio.
  • Maximum speed and encoder resolution. Speed so the machine keeps up with the cycle time; encoder resolution (thousands to millions of counts per revolution) sets positioning accuracy and low-speed smoothness.
  • Holding brake. If the axis is vertical (Z lift, manipulator), you need a servo motor with a built-in electromagnetic brake — otherwise the load drops when power is removed.
  • Supply. Single-phase 220 V for low power, three-phase 220/380 V from a kilowatt up. Check the cabinet has the right phase.

If you have a motion profile (distance, time, mass, lever arm), send it over for the calculation and we will propose an amplifier + motor pair sized for your torque and inertia rather than "the closest kW".

Where a servo drive belongs: applications and a checklist

Typical machines where a servo motor is a process requirement, not a luxury:

  • CNC machine tools — X/Y/Z feed axes that need precise positioning under cutting load.
  • Winding and rewinding — maintaining tension on film, wire or paper with torque feedback.
  • Packaging machines — synchronising the feed, knife and labeller via electronic gearing and cam profiles.
  • Flying shears and cut-on-the-fly — the servo motor accelerates to web speed, cuts, returns.
  • Manipulators and pick-and-place — fast repeating moves with an accurate landing in position.
  • Precise dosing and filling — volume set by the rotation angle of a screw or plunger.
  • Robotic axes — rotary tables, indexers, gripper axes.

For tasks like these we size the servo motor and amplifier to the torque, inertia and cycle dynamics, not to a power chart. Quick drive-choice checklist:

  1. Need precise positioning under load, high dynamics or torque at speed — servo.
  2. Need speed control with moderate accuracy (conveyor, pump, fan) — a VFD with vector control on an induction motor.
  3. Small load, moderate speeds, tight budget — a stepper motor.
  4. Size the servo by load torque and inertia, not by kilowatts; for a vertical axis pick a motor with a holding brake.

Not sure what fits your machine? Message an engineer and we will work it out from the motion profile.

Frequently Asked Questions

How does a servo drive differ from a stepper motor?

A servo drive has an encoder on the shaft and a closed loop: the amplifier sees the real position every millisecond and corrects any lag, so it never loses steps. A stepper turns by pulses with no feedback — under overload it skips steps silently, all the way to a scrap part. A servo holds full torque even at 3000 rpm, stays almost cool while holding and runs quieter; a stepper is cheaper, but its torque drops with rpm and it hits resonance.

When is a VFD with vector control enough and when do you need a servo?

A VFD on an induction motor (sensorless or with an encoder) is enough when you need speed control and moderate accuracy: conveyors, pumps, fans, mixers, simple feed axes. A servo is needed when there is positioning to tens of microns, fast repeating cycles, synchronising several axes to each other, holding torque at zero speed for a long time, or sharp reversals with low rotor inertia.

Is a servo motor sized by power or by torque?

By torque and load inertia, not by kilowatts. First you compute the rated torque for steady running and the peak torque (usually 2.5-3× rated) for acceleration, then check the ratio of load inertia to rotor inertia. The motor power figure follows from the torque and speed. Sizing "by kW" like an induction motor leaves you either under-loaded or with a motor that cannot pull the cycle peak.

What is the inertia mismatch ratio and why does it matter?

It is the ratio of the load inertia reflected to the shaft to the servo motor's own rotor inertia. The classic guideline is up to 10:1 for an ordinary drive; adaptive series (Delta ASDA-A2/A3, Veichi SD700) handle up to 30:1. If the ratio is too high the control loop is hard to stabilise — the motor hums and oscillation appears. A gearbox fixes it: it divides the reflected inertia by the square of the gear ratio.

Do you need a holding brake for a vertical axis?

Yes. If the axis is vertical — a Z lift, a manipulator, a counterweight — you need a servo motor with a built-in electromagnetic holding brake. Without it the load drops by gravity when power is removed (stop, fault, cable break). The brake holds the shaft still without torque from the motor; for horizontal axes it is usually not needed.

What is in a servo kit and when should you take it instead of separate components?

A servo kit is the amplifier, the servo motor and the power and encoder cables in one set, already matched to each other. Take it when you commission a new axis from scratch: no need to check power, connector and cable-length compatibility. A separate servo drive or servo motor is for repairs — when only one component in the cabinet is still alive.

What torque margin should you allow when sizing a servo motor?

Roughly 20-30% margin on rated torque over the calculated working torque — that covers wear, friction, load-model inaccuracy and frequent starts. Separately check that the motor's peak torque (2.5-3× rated) covers the torque at the sharpest acceleration in the cycle. Above 1000 starts per hour, lean closer to 30% so the motor does not overheat over the cycle.