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Frequency converters 500.0 kW

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Variable Frequency Drives 500 kW — Heavy-Duty Industrial Drives

A 500 kW variable frequency drive (VFD) is an industrial inverter for controlling electric drives in high-power applications across mining, chemical, metallurgical, oil & gas, and cement industries. Three-phase 3x380V supply, rated current from 860A, built-in overload and over-temperature protection. This page lists all 500 kW models available at chastotnik.ua.

Applications of 500 kW Variable Frequency Drives

Equipment at this power level is deployed where smooth starting and speed regulation of heavy machinery are critical:

  • Pumping stations — industrial water supply, oil transfer and chemical pumps. See VFDs for pumps.
  • Ventilation systems — mine and industrial ventilation, large air blowers. See VFDs for fans.
  • Compressor equipment — centrifugal and screw compressors in the 400–630 kW range.
  • Conveyor lines — belt conveyors, elevators and transport systems at mining and cement plants.
  • Mills and crushers — ball mills, vertical crushers, shredders in metallurgy and mineral processing.
  • Extruders and presses — polymer extrusion lines, rubber manufacturing, heavy metal fabrication.

Installing a VFD instead of direct-on-line starting reduces inrush current to 150% of rated (vs 600–700% with DOL), cutting mechanical stress and extending motor service life.

500 kW VFD Models in Catalogue

The chastotnik.ua catalogue features over 30 models at 500 kW from 10 manufacturers. Key series with technical specifications are shown below.

Model Brand / Series Supply Current, A IP Key features
GD200A-500G-4 INVT GD200A 3x380V 860 IP20 In stock; built-in EMC filter; f_max=400 Hz; sensorless vector control; 150%/60s overload
CHF100A-500G-4 INVT CHF100A 3x380V 860 IP20 Fan & pump series; built-in EMC filter; 150%/60s overload
FR-A842-09620-SLD Mitsubishi Electric FR-A800 3x380V 962 IP20 Built-in PLC; built-in brake chopper; f_max=590 Hz; 110%/60s overload (SLD)
FR-A842-12120-ND Mitsubishi Electric FR-A800 3x380V 962 IP20 ND mode (reduced torque); built-in PLC; 120%/60s overload
ATV71HC50N4 Schneider Electric Altivar 71 3x380V 941 IP20 Closed- and open-loop vector control; 170%/2s overload; optional brake module VW3A3501

How to Choose a 500 kW VFD

Key selection parameters:

  • Load type — Heavy duty (G/HD): constant-torque loads such as conveyors and positive displacement pumps require 150%/60s overload. Normal duty (P/ND/LD): variable-torque fans and centrifugal pumps are served by 110–120%/60s models.
  • Ingress protection (IP) — IP20 is standard for control cabinet mounting. Open-air installation requires IP21 or IP54 (see Vacon V100 FLOW IP54 variants).
  • Built-in PLC — for standalone operation without an external PLC, choose series with built-in PLC: Mitsubishi Electric FR-A800, Control Techniques Unidrive SP or POWERDRIVE MD2R.
  • Control mode — scalar V/f for fans and pumps; sensorless vector for conveyors and compressors; closed-loop FOC for precision positioning and hoisting applications.
  • Supply voltage — most 500 kW models accept 3x380V. The FR-A872-05690-E2 (Mitsubishi Electric) is rated for 3x690V, suited to medium-voltage industrial installations.

Related power ratings

Also available: 400 kW VFDs, 315 kW VFDs, 250 kW VFDs. For soft starting without speed control, consider soft starters.

Warranty and support

All products in the chastotnik.ua catalogue carry the manufacturer's official warranty. Pre-sale consultation on model selection, documentation, and commissioning support. Delivery across Ukraine via Nova Poshta; same-day dispatch for in-stock items. Payment by bank transfer for companies, card payment for individuals.

Frequently Asked Questions

How do I correctly size a VFD for a motor?

The key parameter is the motor's rated current in amps (from the nameplate), not kilowatts. The VFD's rated current must equal or exceed the motor current. Power in kW is a secondary guide: at the same rating, an older 6-pole motor draws more current than a modern 4-pole. For heavy-start loads (crushers, high-inertia belt conveyors, screw compressors) go one frame size up. For pumps and fans no margin is needed — torque drops quadratically with speed, so the VFD never sees overload during ramp-up.

What is the difference between a VFD and a soft starter?

A soft starter limits inrush current and removes mechanical jerk; once the motor is up to speed it is either bypassed or simply holds the motor at full voltage — it cannot vary speed during operation. A VFD does both smooth starting and speed control from zero to 400–600 Hz, plus PID control of pressure or flow. The choice is straightforward: if motor speed is always constant, use a soft starter (cheaper, smaller cabinet); if any speed adjustment is needed during operation, use a VFD.

Scalar (V/f) or vector (SVC/FOC) control: which one for which load?

Scalar V/f control maintains a fixed voltage-to-frequency ratio and works well for pumps and fans (quadratic torque M∝n²) where speed regulation accuracy under load is not critical. Sensorless vector (SVC) is needed when the motor drives a conveyor, extruder, or hoist: full torque is required from as low as 3–5 Hz with a stiff speed characteristic. Closed-loop FOC with an encoder gives ±0.01% speed accuracy — used in cutting lines, winding, and lifting equipment. Most series in the catalogue (Veichi AC10/AC310, INVT GD20) include both modes in one unit; pure scalar-only models are INVT GD10 and GD200A.

Can I run a three-phase 380 V motor from a single-phase 220 V supply using a VFD?

Yes, with one important note. A single-phase input produces a three-phase output at roughly 220 V, not 380 V — that is a physics constraint, not a device limitation. The motor will deliver approximately 60–70% of its rated power due to the lower voltage. If the motor is wound for star-connection at 220 V it will run at full power. Models in our catalogue with single-phase 220 V input and three-phase output: Veichi AC10-S2, Veichi AC01-S2, INVT GD10-S2, INVT GD20-S. To drive a 380 V three-phase motor from a single-phase supply you need either a step-up transformer or a VFD with a built-in boost stage.

Which VFD brands are available and what warranty is offered?

Over 1,720 models from 14 manufacturers in stock. Largest selections: Danfoss (225 SKUs: VLT FC102/FC202/FC302), Schneider Electric (218: Altivar 12/310/320/610/650/950), Siemens (182: Sinamics G120/G130), Bosch Rexroth (159: EFC/VFC 3610/5610), INVT (138: GD10/GD20/GD200A/GD350), ABB (123: ACS355/ACS580/ACS880), Veichi (123: AC01/AC10/AC310/AC70). By sales volume 2025–2026 Veichi AC10 and AC310 lead — primarily because of their price-to-feature ratio and available Ukrainian service centre. Warranty is 12 months on all series, 24 months on Veichi AC10/AC310 and INVT GD20.

What determines the price of a VFD?

Four factors. Power: price scales roughly linearly with kW. Control type: scalar VFDs cost 15–30% less than vector models at the same power. Features: built-in PLC, Profinet/EtherCAT interface, braking chopper, EMC filter, STO certificate — each option adds to the price. Brand: Japanese and European series (Mitsubishi FR, Siemens G120, Danfoss FC302) cost more than Asian brands at the same rating. Reference prices: budget 1.5 kW — from UAH 3,500; mid-range 5.5 kW — from UAH 9,000; industrial 37 kW with Profinet — from UAH 65,000.

When is a braking resistor or input reactor required?

A braking resistor is needed when the motor brakes frequently or decelerates a high-inertia load: hoists, centrifuges, cutting lines. During regenerative braking the VFD feeds energy back into the DC bus; without a resistor the bus voltage climbs until the OV protection trips. An input reactor (line choke) is recommended for drives 22 kW and above, or when powering from a generator: it reduces capacitor inrush peaks and cuts harmonic THDi from 80–120% down to 30–40%. On sites with sensitive equipment, fit both a reactor and an EMC filter together.

The VFD shows an E.OC fault (overcurrent) — what should I do?

First localize the source. Disconnect the motor from outputs U/V/W and run the drive with no load. If the fault clears, the problem is in the motor or cable (shorted turns, a damaged cable, a damp terminal box). If E.OC persists even without a motor, the output power module (IGBT) is damaged: measure resistance between the DC+/DC- bus terminals and outputs U, V, W — zero resistance confirms a breakdown. A special case for drives above 40 kW: dried-out thermal paste under the heatsink lets the module overheat locally within milliseconds, faster than the temperature sensor can react — inspection and re-pasting fixes it.

Can I set 300 V in the parameters to give the motor more power?

No. A VFD is neither a stabilizer nor a step-up transformer — its output will never exceed the voltage coming in. For 220 V-class drives the motor rated voltage (parameter F02.05 on Veichi) is kept within ~253 V: that is the ceiling of a 230 V +10% supply, above which you risk the DC-bus capacitors. If the motor really lacks torque at low speed, the answer is not «more voltage» but the correct control mode (vector SVC instead of scalar V/f) and torque boost — not inflating the voltage figure.

There is voltage on the motor or panel housing — is it dangerous and how do I remove it?

Yes — stray voltage on the housing is both a safety issue and the reason nearby electronics (scales, controllers, sensors) misbehave. First rule: the motor ground wire must go directly to the VFD PE terminal, not to a shared building bus — otherwise high-frequency PWM currents return through «earth» and induce a potential on the housings. If you measure more than 5 V between neutral «0» and protective earth, the grounding loops must be separated. Ground the shield of signal cables (4-20 mA sensors) at one end only — at the VFD side — otherwise the shield itself becomes an antenna.