Automated Control System for Mineral Fertilizer Production

Project Goals

  • Increase production efficiency and output.
  • Reduce product cost by process optimization.
  • Improve product quality and consistency.
  • Reduce human factor influence.
  • Enhance workplace safety.


Implementation

  • Development and deployment of an automated process control system.
  • Integration of Veichi equipment: VFDs, PLCs, operator panels.
  • Automation of dosing, mixing, granulation, drying processes.
  • Monitoring temperature, pressure, speed, level.
  • Data visualization and analysis.
  • Fault diagnostics and prevention.

Project Stages

  • Process analysis and automation points identification.
  • Veichi equipment selection and configuration.
  • PLC and HMI software development.
  • Installation, testing, personnel training.

Expected Results

  • +15–20% increase in productivity.
  • -10–15% reduction in production cost.
  • Fewer failures, stable product quality.

Used Equipment

  • Veichi frequency drives (VFDs).
  • Veichi PLCs.
  • Veichi operator panels.