Automation of processes in the oil and gas industry

Automation of Processes in the Oil and Gas Industry

The automation of processes in the oil and gas industry is implemented at all stages of extraction, preparation, processing, and transportation. In order to ensure smooth and systematic operation that requires constant monitoring, automation systems are actively used. Currently, leading manufacturers of automated process control systems (APCS) include Japanese companies, particularly "Mitsubishi Electric". image_alt_vfd Local automation systems are represented by various options that perform specific tasks.

Well Service

For well servicing and related equipment, almost all companies use FX series controllers. These devices have the necessary characteristics to perform the assigned tasks. Active automation is also carried out by Russian companies with their help.

Automation of Block Modules

Block-modular objects in the oil and gas industry include various pumping and compressor stations, water treatment plants, tank farms, etc. Operations at such facilities require consideration of a large number of indicators and parameters, often exceeding 2000 input and output points. The operator must monitor pressure, density, temperature, concentration, and other physical characteristics.

A particularly negative factor is the need for uninterrupted operation of block modules, as fields function based on them. Therefore, high demands are placed on control systems, such as reliability, fault tolerance, and fast replacement with new modules.

In this case, SystemQ series modular controllers can be used. The main advantages of this model lie in its high performance, reliability, and backup system. It consists of a standard set of working devices that perform certain operations in any situations. In case of failure or unexpected breakdown, automatic switching to a backup channel occurs, making this model convenient for use in fields.

Some controller modules can be replaced without the need to disconnect from the main channel. The main work of reading and processing the output information is performed by the operator, for which special equipment is required. Currently, the production of touch control panels is actively developing, one of such devices is the GOT2000, which allows specialists to service the industrial installation directly on-site. The state of the equipment is displayed on the touch panel, and the latest MultiTouch technology allows for control, just like on a simple tablet computer. All software is configured to monitor most key indicators.

Thus, the modern industrial complex of the oil and gas industry must be fully automated. For this purpose, a large number of different controllers and block modules are being developed, which perform specific tasks, some of which have already been mentioned.