Application of Rexroth VFC & EFC frequency converters in a grinding machine

CNC Grinding Machine

The CNC grinding machine consists of main components such as the base, wheel frame, spindle, and chuck. Frequency control technology is becoming increasingly popular in crushers and cylindrical grinders, which typically require only two speeds for the driving wheel. Variable speed drives, soft start, and constant output torque meet all technological process requirements.

Features of VFC & EFC 5610

  • Compact and small design that saves space in the control cabinet.
  • Removable terminals and external control panel for easy parameter setting.
  • Starting torque of 100% at 15 Hz for VFC & EFC 3610.
  • Starting torque of 200% at 0.5 Hz for VFC & EFC 5610.
  • High precision control and fast dynamic characteristics.
  • Quick response to surface irregularities to maintain stability and grinding quality.
  • Intelligent multi-speed control with 16 adjustment levels.
  • Improved printed circuit board coating providing enhanced corrosion resistance.

Main Wheel

For the main wheel in the grinding machine, a motor with a power of 15-22 kW is usually used, which provides stable output torque at various speeds. VFC and EFC frequency converters support multi-speed modes with ten or more speeds, providing operational flexibility without the need for an external controller.

Functional Requirements

  • Analog input for speed setting, supporting constant torque.

Performance Requirements

  • The main wheel drive must have high starting torque.
  • The spindle drive must provide high accuracy and speed stability.

Competitive Advantages

  • VFC & EFC offer step control of speed (16 speeds), which allows savings on PLC.
  • Starting torque of 100% at 15 Hz for VFC & EFC 3610.
  • Starting torque of 200% at 0.5 Hz for VFC & EFC 5610.
  • Printed circuit boards coated with a special varnish from Germany, providing enhanced corrosion resistance.

Spindle Drive Parameter Settings

Parameter Code Name Set Value Note
b000 Access Setting 2 Additional Parameters
C000 Control Mode 1 SVC Vector Control
C015 Brake Switch Actuation Point 660 Brake Working Point 660 V
C025 Overvoltage Protection Mode 2 Resistor Braking Enabled
C105 Motor Rated Power - Depending on the motor
C106 Motor Rated Voltage - Depending on the motor
C107 Motor Rated Current - Depending on the motor
C108 Motor Rated Frequency - Depending on the motor
C109 Motor Rated Speed - Depending on the motor
C221 Torque Boost 01 Manual Boost
E000 Frequency Setpoint Source 2 AI1 Analog Input
E001 START Command Source 1 Via Digital Inputs
E008 Max Output Frequency 100 Depending on requirements
E009 Upper Frequency Limit 100 Depending on requirements
E027 Braking Time 25 Depending on requirements
E037 Startup Frequency Hold Time 0 Immediate START
E100 Input X1 35 Forward Rotation
E101 Input X2 36 Reverse Rotation
E173 Max Frequency Analog Curve 1 100 Depending on requirements
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