Introduction to Robotics in Welding Processes
Today, robotics technologies are penetrating all spheres of life, including welding work. They are used worldwide; however, in different countries, they may vary in internal structure and level of capability.
In the CIS countries, the robotics market is still in the early stages of development, but significant demand for these technologies is expected in the near future. This will also affect automated capabilities in welding processes, encouraging modernization of production facilities.
Advantages of Welding Robots
Let’s explore the main advantages of welding robots that enhance work quality and productivity:
- No need for constant work supervision; the robot operates almost error-free.
- The robot does not physically tire, allowing it to perform tasks in three shifts without breaks.
- Due to its precision, it always adheres to the specified trajectory of the torch.
- The robot practically eliminates defects during welding, saving up to 40% of materials.
- The quality of work from automated equipment exceeds that of even the best welders.
- Unlike humans, the robot does not get sick and does not request time off, so it is always ready for work.
You don't have to pay the robot a salary.
Auxiliary Technologies in Welding Robots
Several enhancements to welding robots also deserve attention:
- Positioners — complement the robot with moving axes, expanding the number of working positions and reach areas.
- Linear module — increases the reach of the manipulator, divided into classifications depending on capacity.
- Technical vision — laser scanning that monitors the movements of the torch and improves the quality of product fabrication.
- Control system — automatically adjusts the arc current strength during the repetition of the weld trajectory, eliminating the possibility of deviations.
- Technological equipment — provides a firmer fixation of products, ensuring the accuracy of their placement.
Thanks to these technologies, the automation of welding processes opens new horizons for improving quality and increasing productivity in the industry.